We recently visited the historic Savage Arms factory in Westfield, Massachusetts, and found out how an Axis rifle is crafted from raw materials to finished product.
Founded by Arthur William Savage in 1894 – a polymath who also built some of the earliest race cars and invented radial tires – the company's bread and butter for a century was Mr. Savage's Model 99 hammerless rotary-magazine lever gun. With over a million made in dozens of variants, the Model 99 was put to pasture in 1997. Its return is unlikely, with the company fully transitioning to the bolt-action Model 10/110, which was introduced in 1958.
Savage has been in business for over 130 years and in that time has produced a staggering variety of firearms.
Besides its iconic Model 95/99 lever guns and Model 10/110 bolt guns, the company made Mosin 91s for the Tsar in the Great War (under Stevens-Westinghouse), Enfield .303s for the British, shotguns to train Army Air Corps gunners how to shoot down Messerschmitts in WWII, and even M2 "Ma Deuce" .50-cals.
Then, in 2010, Savage, building on over half a century of experience with the 110 series (as well as production of the Enfield .303 rifle during World War II), introduced the well-built yet affordable Axisseries rifle. Using detachable box magazines and a smooth-operating bolt with an introductory price of around $300, the Axis was a hit.
By 2014, the improved Axis II line, with the inclusion of Savage’s AccuTrigger system, hit the market and has delivered a reputation as an accurate rifle that is accessible to a wide range of hunters and sports shooters. Upgrades in ergonomics and feature sets have seen the line expand over the years, and the rifle is now made in over a dozen calibers and variants.
While not every Savage rifle is an Axis II – the company catalogs more than 240 rifles – it is a heavyweight when it comes to production numbers. Savage is the people's champ when it comes to rifle production. Its flagship plant in Westfield delivered 639,591 rifles of all types to the market in 2023, making it the most prolific rifle factory in the country. For reference, the runner-up was Ruger's North Carolina plant with a comparatively paltry 321,160 rifles. To put those numbers into perspective, Savage these days is besting the century-long run of the old Model 99 every two years.
And they are doing it while keeping the craftsmen in the game and retaining accuracy and reliability.
Production begins with raw steel bar stock and rods, which are the foundation for key rifle components...
...that become receivers.
Bolts...
And barrels.
The process from rough stock to finished barrel.
The manufacturing process uses modern CNC machines and robots for repetitive tasks, ensuring precision and speed throughout the facility.
Human expertise is crucial during polishing, fitting, and assembly. Skilled workers inspect and finish parts to meet quality standards.
The process of barrel polishing takes a steady hand and a "feel" for the craft.
And every centerfire rifle barrel is hand-straightened by an expert in the craft. Every. Single. Barrel.
The famed Savage AccuTrigger, a staple of the Axis II line, is made in house.
Proof testing and accuracy testing are benchmarks that must be passed to move forward – and the accuracy of these Savage Axis series rifles is amazing.
The line moves on, day after day, with repeatable precision.
We would like to thank Savage for opening their doors so that we could see "where the magic happens."
Video by Ben Philippi and Scott Gara. Video thumbnail by Brian Vliet. Video shot on Sony cameras with Zeiss lenses. Video hosting via Cloudflare. Article and images by Chris Eger. Still shots made with Nikon equipment. Copy editing by Megan Bradley and Paul Peterson.