Thanks to the folks at LifePro Shield, we got to kick off our spring with a windy trip to the range to test a bunch of different types of ballistic armor. That testing included everything from level IIIA soft backpack armor and rifle-rated level III plates to ceramic level IV plates and even a mystery ballistic stocking stuffer. More on that last one later.

We pulled out nine different types of ammo and a host of rifles and pistols to see if LifePro Shield’s armor could hold up to actual ballistic testing. That included shooting some of our own steel armor to see how the company’s polyethylene and ceramic armors compare to hardened AR500 steel.


Table of Contents
Testing Procedure
Level IIIA Soft Armor
Level III Hard Plate
Level IV Hard Plate
[BONUS] Ballistic Coaster?
Steel Comparison
Pros & Cons
Final Thoughts


Testing Procedure


Our testing was done in alignment with NIJ Standard-0101.06. Handgun calibers tested on the soft level IIIA armor were fired at 5 meters. Rifle ammunition tested on the level III and IV plates was fired from a distance of 15 meters. 
 

LifePro Shield Body Armor
We hit the range with four different pieces of armor from LifePro Shield. (Photo: Paul Peterson/Guns.com)


We strapped each piece of armor to a 2.5-gallon water jug to provide it with a semi-rigid backing that had a weight and hydrostatic effect similar to a human torso. Rifle shot placements were kept at least 2 inches away from the edge and approximately 3 inches apart.
 

Rifle Rounds
Rifle test ammo included 147-grain 7.62 NATO M80, left, 62-grain 5.56 NATO M855, top right, and 55-grain 5.56 NATO M193. (Photo: Paul Peterson/Guns.com)


Our soft armor testing deviated somewhat from NIJ standards with an abusive four handgun shots inside a 3-inch area fired from 5 meters. This was followed by two 12-gauge shells loaded with 00 buckshot and fired at 10 meters into the armor. The armor was placed inside a small briefcase before the shotgun test. This was used to determine the armor’s remaining stopping power when used as a backpack/briefcase armor panel.

All armor was then dissected so we could examine the internal damage and extract any remaining bullets and shot fragments. 
 

Level IIIA Soft Armor

 

LifePro Shield Level IIIA Backpack/Briefcase Soft Armor Panel
This level IIIA armor is lightweight, thin, and flexible. Level IIIA is not rated for rifle rounds. (Photo: Paul Peterson/Guns.com)


This soft armor is not made from the classic Kevlar that helped kick off the lightweight body armor craze. It’s actually made from a much stronger UHMWPE material – “polyethylene” to us non-scientists – which is tightly combined into dozens of layers.
 

LifePro Shield Level III Soft Armor
It’s made up of densely combined layers of UHMWPE, which can be up to 15 times stronger than steel. Kevlar generally falls closer to five to seven times stronger than steel. Spoiler alert: you’ll notice that penetration on the left didn’t defeat more than half the layers on this armor panel. (Photo: Paul Peterson/Guns.com)


Here are some basic specs for our LifePro Shield level IIIA backpack/briefcase insert panels:

  • NIJ Ballistic Rating: Level IIIA – stops up to .357 SIG and .44 Magnum (NIJ Standard-0101.06)
  • Material: UHMWPE (polyethylene) 
  • Weight: 1 pound
  • Size: 10x12 inches
  • Thickness: 0.53 inches
  • Warranty: 10 years

Now for the results. LifePro Shield’s level IIIA soft backpack/briefcase armor panel stopped all four of our handgun rounds fired at 5 meters. That included the below calibers:

  • 9mm: 115 grain, FMJ, ≈1,160 fps
  • .45 ACP: 230 grain, FMJ, ≈890 fps
  • .40 S&W: 180 grain, FMJ, ≈1,000 fps
  • 7.62x25mm Tokarev: 87 grain, FMJ, ≈1,700 fps
     
Various Guns
Our firearms used for this testing were a 9mm Glock 19 Gen 4, .45 ACP 1911, Mossberg 940 Pro Tactical 12-gauge shotgun, 7.62x25mm Tokarev M57, and .40 S&W Glock 22 Gen 4. (Photo: Paul Peterson/Guns.com)


It likewise stopped and captured 11 pellets from our shotgun testing using two shells of 12-gauge nine-pellet 00 buckshot with a velocity of approximately 1,325 fps. One of our test shots was a bit high, so some pellets missed the panel target. No bullets or shot penetrated the polyethylene. We did notice some backface deformation that caused cracking in our water jug from our fourth and final handgun caliber: 7.62x25mm Tokarev. 

Previous testing showed the spicy 7.62x25mm Tok bullets moving around 1,700 fps can defeat some older Kevlar mediums. Regardless, backface deformation damage must be accepted on soft armor after multiple shots to a small area.

I think images sum up the results best:
 

LifePro Shield Level IIIA Soft Armor
As you can see, we put plenty of shots into this one panel, and many of those were closer together than is generally advised for armor testing by the NIJ standards. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IIIA Soft Armor
There was definitely expansion, but none of our test projectiles got through more than half the polyethylene layers. (Photo: Paul Peterson/Guns.com)
Bullets
All four bullets were stopped and captured. I was able to retrieve 11 buckshot pellets. The bullets are lined up from left to right showing .45 ACP, .40 S&W, 9mm, and 7.62x25mm Tokarev. Even though the 9mm had a velocity higher than rounds like the .45 ACP and .40 S&W, it collapsed in on itself quickly to the point it formed into a small lump. This suggests it did expel all its energy into the armor, but that it had nothing left at the end but a wide face that spread out the force across the armor. Our jug only took a little hop before falling over when testing the 9mm. The other calibers showed substantially more energy transferred into the 2.5-gallon water jug. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IIIA Soft Armor
After peeling off the first few layers of polyethylene, you can see how our bullets and buckshot were absorbed by the armor even as it expanded from multiple hits. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IIIA Soft Armor
Our water jug had no splitting between the 9mm, .45 ACP, and .40 S&W. Our last handgun round was the 7.62x25mm Tokarev, and that ended with some minor splitting from backface deformation. It’s worth noting that all these rounds were placed close together and there was no actual penetration of the armor. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IIIA Soft Armor
The armor defeated the 12-gauge 00 buckshot with surprisingly little damage to the rear of our briefcase. I half expected the armor to fully exit through the back panel of the case. (Photo: Paul Peterson/Guns.com)


As far as soft armor goes, the LifePro Shield armor falls on the budget-friendly side. It’s well-made, clearly passes abusive testing, and I could see it filling a wide range of off-body armor roles from backpack carry to large purses and messenger bags.
 

Level III ICW Hard Plate

 

LifePro Shield Level III Armor
At nearly 1 inch thick, this level III plate is still just 2.4 pounds. (Photo: Paul Peterson/Guns.com)


I’m a huge fan of UHMWPE, particularly when it’s formed into a hard polyethylene plate. At just 2.4 pounds, this level III plate is rated to stop up to 7.62 NATO. The plate is so light it can float in water, yet it’s also meant to stop a 147-grain FMJ 7.62mm bullet traveling at 2,790 fps. That’s just dang cool in my book.

This armor is designed to be worn with a level IIIA vest behind it. Hence the “ICW” or in-combustion-with rating. It is not designed for armor-piercing rounds, but LifePro Shield’s level III armor does cover that vast majority of handgun and rifle calibers one would expect to encounter. It’s also designed to survive multiple strikes.

Here are some basic specs for our LifePro Shield level III armor:

  • NIJ Ballistic Rating: Level III – stops up to 7.62mm NATO M80 FMJ ball (NIJ Standard-0101.06)
  • Material: Hard UHMWPE (polyethylene) 
  • Weight: 2.4 pounds
  • Size: 10x12 inches (single curve)
  • Thickness: 0.94 inches
  • Guarantee: 5 years 

We shot this plate with three rounds spread out by approximately 3 inches. The first two shots were with 5.56 NATO. We ended with a center shot using 7.62 NATO. Specs for those rounds are below:

5.56x45mm NATO (M193): 55 grain, FMJ, ≈3,250 fps
7.62x51mm NATO (M80): 147 grain, FMJ, ≈2,790 fps
 

LifePro Shield Level III Armor
Here you can see our three entry holes on the left. The top two (just above the L in LifePro and between the LD in Shield) are our M193 5.56 NATO bullets. The hole in the shield itself is our M80 7.62 NATO bullet. (Photo: Paul Peterson/Guns.com)


LifePro Shield’s level III plate had no issues stopping all three of our non-armor-piercing bullets at a distance of just 15 meters. We did see some backface deformation, particularly from the potent M80. That was to be expected, and the round caused less deformation than I have seen on some similar plates from past testing. 

There are various trauma pads that can help reduce damage from backface formation with this type of armor, and it’s designed to be worn with a layer of level IIIA soft armor behind it for additional backface protection. The plate also captured our bullets, or at least what was left of them. That is one of the nicer characteristics of polyethylene. 

Here are some images to really capture how the level III plate performed:
 

LifePro Shield Level III Armor
Backface deformation for the top M193 5.56 NATO rounds was minimal. The 7.62 NATO made a substantially larger impression, but it was still lower than I’ve seen in several other polyethylene plates. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level III Armor
The armor captured and largely destroyed these faster-flying rifle bullets. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level III Armor
This shows how many of the deflected bullet fragments associated with steel armor are not nearly as big of an issue with UHMWPE. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level III Armor
It’s amazing how less than an inch of UHMWPE can dismantle a rifle bullet. (Photo: Paul Peterson/Guns.com)

 

Level IV Hard Plate


LifePro Shield’s level IV plate is a hybrid combo of UHMWPE (polyethylene) and alumina (ceramic). This gives it a front face that is extremely hard. Alumina ceramic is several times harder than steel, which makes it ideal for destroying the steel penetrating cores on rounds like 5.56 NATO M855 “Green Tip.” 
 

LifePro Shield Level IV Armor
These ceramic level IV plates are by far the heaviest of our non-steel options. Steel plates of the same size are still generally heavier. (Photo: Paul Peterson/Guns.com)


M855 “Green Tip” ammo was not specifically designed as an armor-piercing round. This round boasts a longer, heavier 62-grain 5.56mm bullet for better flight stabilization and a hard steel penetrator encased at the front for better barrier penetration at range. This newer round proved better at penetrating mild-steel barriers and other common materials that challenged the lightweight 55-grain M193 rounds.

However, that steel penetrator was still designed to defeat a standard steel helmet at 500 yards, and it proved effective against early polyethylene at closer ranges as well. The ceramic in our level IV armor is harder than the bullet’s steel core, and it also cracks and fragments in hundreds of directions to further dissipate the bullet's energy.
 

Here are the results from some past polyethylene armor tests done at 50 yards. The top impact shows the penetration and backface deformation from a stopped 147-grain FMJ 7.62x51mm NATO M80 bullet. The bottom shows a fairly clean through-and-through penetration from a 62-grain "Green Tip" 5.56 NATO bullet. (Photo: Paul Peterson/Guns.com)


The back layer of UHMWPE provides additional ballistic protection to stop any remaining bullet fragments and limit backface deformation. Here are some basic specs for our LifePro Shield level IV plate:

  • NIJ Ballistic Rating: Level IV – stops up to armor-piercing .30-06 Springfield (NIJ Standard-0101.06)
  • Material: Alumina (ceramic) backed with hard UHMWPE (polyethylene) 
  • Weight: 6.4 pounds
  • Size: 10x12 inches
  • Thickness: 1.06 inches
  • Guarantee: 5 years 
     
LifePro Shield Level IV Armor
Here you can see how the ceramic breaks into many smaller pieces as it absorbs the impact and destroys the incoming bullet. (Photo: Paul Peterson/Guns.com)


We shot this plate with three rounds spread out by approximately 3 inches. The first two shots were with 5.56 NATO M855 “Green Tip.” We ended with a center shot using 7.62 NATO. Specs for those rounds are below:

5.56x45mm NATO (M855): 62 grain, steel-core FMJ, ≈3,060 fps
7.62x51mm NATO (M80): 147 grain, FMJ, ≈2,790 fps

The level IV plate had no issues defeating all three rounds. Unfortunately, I did not have black-tip armor-piercing 7.62 NATO ammo, but the plate shrugged off multiple hits from our M855 “Green Tip.” There was also nearly no backface deformation from any of our rounds.
 

LifePro Shield Level IV Armor
There’s still around a half inch of polyethylene untouched behind this cracked ceramic. (Photo: Paul Peterson/Guns.com)


One of the limiting factors of ceramic armor is its ability to survive multiple hits. The blend of alumina and UHMWPE does make this a multi-hit plate, but the ceramic wears out where it gets struck. Pulling the armor apart really reveals how this polyethylene/ceramic duo work together. 

Here’s what I found when I pried open this level IV plate:
 

LifePro Shield Level IV Armor
Backface deformation was minimal even with our 147-grain 7.62 NATO FMJ M80 bullet that hit right in the center. (Photo: Paul Peterson/Guns.com)
You will notice that the ceramic does wear out as the plate is hit in specific areas. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IV Armor
Here’s a rare glimpse into a ceramic level IV plate for those who don’t want to rip their own armor apart. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IV Armor
The multiple small squares of ceramic ensure that a single bullet doesn’t affect the entire plate. That allows this plate to take multiple hits across its surface. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IV Armor
These thin tiles are the hard surface area that destroys the armor-piercing bullets. (Photo: Paul Peterson/Guns.com)
LifePro Shield Level IV Armor
Since ceramic can crack if dropped or hit hard enough, this armor has side padding to protect the edges and a padded layer that covers the surface. (Photo: Paul Peterson/Guns.com)


 

[BONUS] Ballistic Coaster?


I had to chuckle when I opened the case of armor sent to me by LifePro Shield and found two small ballistic “drink coasters” inside the box. They assured me these were intended mostly as fun gifts and stocking stuffers, but they are indeed made from the same polyethylene armor used in LifePro Shield’s polyethylene plates.
 

LifePro Shield Armor Coaster
Here’s a quick before and after shot of our affordable LifePro Shield ballistic coasters. (Photo: Paul Peterson/Guns.com)


So, I thought, what the heck! Let’s shoot this thing and see what happens. I had just sighted in an old Argentinian Mauser that was rebarreled for .30-06 Springfield back in the 1950s. Here’s what we got when we put a 150-grain FMJ .30-06 bullet into the center of one of these little UHMWPE coasters:
 

LifePro Shield Armor Coaster
We put a 150-grain FMJ .30-06 Springfield bullet with a velocity of approximately 2,910 fps right into the center of this coaster at 15 meters. The little coaster stopped and largely destroyed the bullet. Since it was so small, the coaster flew off our target stand, and we lost what remained of the bullet. (Photo: Paul Peterson/Guns.com)


At just $20 a pop, these things are a cool gift idea, but I love the concept of being able to drop just a few dollars on a test target if you are investing in a full armor kit. It’s a great way to get that warm and fuzzy assurance the armor actually works. From our testing, it certainly does.
 

Steel Comparison

 

Steel Armor
Steel is great at preventing bullets from penetrating. However, it has issues to consider. (Photo: Paul Peterson/Guns.com)


Steel armor is generally a very affordable option with materials like AR500 steel designed specifically to defeat high-velocity bullets. However, it has its limits. Steel armor is very heavy. The small plate we tested here comes in at 5.1 pounds despite being half the size of our 2.4-pound level III plate from LifePro Shield. 

The other issue is the danger of splatter or spalling, which is the debris from a bullet that ricochets off the armor. You can see the effects of that below from a single shot of 147-grain 7.62x51mm NATO (M80) ball ammunition fired into the center of a steel plate at 15 meters.
 

Steel Body Armor
This plate stopped a 7.62x51mm NATO FMJ rifle bullet dead in its tracks. Well, that is, before it sent the shrapnel in every direction. We captured this effect by placing the steel plate in a box before shooting it. (Photo: Paul Peterson/Guns.com)


There are different types of anti-spall coatings that are available for steel armor, though this makes the plates heavier. I’ve seen similar issues with other armor like some hard Kevlar. Here’s what we got when we shot a 230-grain FMJ .45 ACP bullet into some hard Kevlar at 5 meters. 
 

Kevlar Armor
Past testing of hard Kevlar showed risks of deflection. This armor simply bounced our 230-grain FMJ .45 ACP bullet off to hit some other unintended target. The backface deformation from the .45 ACP significantly split our supporting water jug through this hard Kevlar. (Photo: Paul Peterson/Guns.com)
Metal Target Hangers from a Range
As a PSA for regular range goers, I’ve seen similar results from thinner metal target hangers. These damaged target hangers were made from just 12-gauge steel that’s 0.104 inches thick. They still managed to toss off some larger FMJ bullets. My guess is that included the slower-moving 230-grain FMJ .45 ACP that chugs along at only around 890 fps. (Photo: Paul Peterson/Guns.com)


I never did find that .45 ACP bullet that hit my test Kevlar panel. The armor did its job, but anyone wearing it would have had to simply hope the bullet didn’t just bounce from the armor into some other part of their/someone’s body.
 

Pros & Cons

 

LifePro Shield Body Armor
All our testing to date showed these pocketbook-friendly armor options from LifePro Shield lived up to their ballistic ratings across multiple shots. (Photo: Paul Peterson/Guns.com)


Here’s a breakdown of the pros and cons for each level of LifePro Shield armor we tested:
 

LEVEL IIIA (Soft Polyethylene Armor)

Pros:

  • Proven effective level IIIA ballistic protection
  • UHMWPE (polyethylene) stronger than Kevlar
  • Multi-hit capability better than Kevlar
  • Captures projectiles inside armor
  • Lightweight, concealable, flexible, and water resistant
  • Affordable price point
  • 10-year warranty

Cons:

  • Not rated for rifle calibers
  • Soft armor can have more backface deformation
  • Polyethylene is less stab resistant than Kevlar
     

LEVEL III (Hard Polyethylene Plate)

Pros:

  • Proven effective level III ballistic protection
  • Defeats multiple rifle hits from up to 7.62mm NATO M80
  • Very lightweight 
  • Captures bullets instead of dangerous deflection
  • Affordable price point
  • Very durable
  • Stab proof
  • 5-year guarantee 

Cons:

  • Not made for armor-piercing ammo
  • Not flexible
  • More backface deformation than steel
  • Works best over a level IIIA vest 
     

LEVEL IV (Hard Ceramic/Polyethylene Plate)

Pros:

  • Proven effective level IV ballistic protection 
  • Rated for armor-piercing .30-06 ammo
  • Capable of stopping multiple hits
  • Very little backface deformation
  • Stab proof
  • Affordable price point

Cons:

  • Ceramic cracks and breaks after abusive shooting
  • Heavier than just polyethylene 
  • More expensive than polyethylene
     

Final Thoughts

 

LifePro Shield Armor
The key is to pick the armor that fits your needs best. That requires reasonable consideration of possible uses and realistic threats. (Photo: Paul Peterson/Guns.com)


I’ll start by noting that we tested each of these armor options to see if they did what we expected for their stated protection level. Each one clearly had the ability to take further abuse even after we finished our testing. I opted to preserve the armor so we could actually see what happened inside of it instead of simply demolishing it for fun.

There’s no such thing as perfect body armor. There are lots of great options, and most are really good at defeating specific threats. However, each type has its own strengths and weakness.

Fortunately, we now live in a time when armor is readily available at a price that makes it easy for everyday Americans to buy. Our testing showed LifePro Shield’s armor works and does exactly what it’s advertised to do if not much more. It also falls on the budget-friendly yet quality-made side of the armor market, which makes it a high-value armor option in my book.

revolver barrel loading graphic

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