In a sea of AR-15s, it can be tough to find the best fit. If you’re looking for a serious duty gun, I would like to present the SIG Sauer M400 SDI X-Series. There is a lot going on and a lot to love about this AR, along with a few things I’d change. Let’s dive in to find out why the M400 SDI should be a candidate for your next AR-15.
 

Table of Contents

Video Review
Development
Design Basics
Muzzle Devices
SilencerCo Chimera 300
Barrel Profile & Gas System 
Upper & Lower Receiver 
SIG Sauer Tango MSR
Performance
Pros & Cons
Conclusion

video review

 

 

Development

 

SIG Sauer M400 SDI X-Series
SIG Sauer developed the M400 SDI X-Series from earlier designs like the DH3 and the Tread line, while tailoring the SDI for more tactical duty use. (Photo: Zach Buth/Guns.com)


The SIG M400 dates back over a decade and first appeared on the civilian market as a traditional-looking M4. SIG’s early version of the AR-15 featured a carbine-length gas system, a fixed front sight base, and traditional mil-spec furniture. 

A few years ago, the M400 series got an upgrade with the Tread line. The Tread brought modernization to the M400 with a free-float handguard, a mid-length gas system, and Magpul furniture. 

In 2022, SIG designed a competition M400 with the help of elite competition shooter Daniel Horner. Dubbed the DH3, it built on the Tread design with an upgraded trigger, competition muzzle device, a competition stock, and an upgraded lower. 

While the DH3 is quick and capable of precise accuracy, its design doesn’t lend well to duty use. This drove SIG to tailor a new and different tactical rifle, and the M400 SDI X-Series was born.
 

Design Basics

 

SIG Sauer M400 SDI X-Series
With its premium features, the rifle lands on the upper end of the current AR market. (Photo: Zach Buth/Guns.com)


The SIG M400 SDI X-Series is a 5.56x45mm-chambered AR-15 that features a 16-inch barrel with a 1:7 twist rate. It has ambidextrous controls, a free-floated M-LOK handguard, a Picatinny top rail, and a proprietary muzzle device.

Building on DH3 and Tread upgrades, this rifle design falls more on the premium side of the AR market. Let’s take a deeper dive into what works and what doesn’t on this rifle.
 

Muzzle Devices

 

(Photo: Zach Buth/Guns.com)


Starting at the front, the SDI features a compensated AR birdcage. When a muzzle device is designed to do two very different tasks, it does them both with mediocre results. I do not believe in the need for a compensator or muzzle brake on a duty 5.56 rifle. The intermediate cartridge is naturally soft-shooting and does not need taming.   

This is one of the few parts of the rifle that I opted to change in favor of the Tread’s pronged flash hider.
 

SilencerCo Chimera 300

 

The SilencerCo Chimera 300 is shown at top. (Photo: Zach Buth/Guns.com)

It feels like suppressors are becoming the top upgrade for AR-15s. Using the SilencerCo Chimera 300, I ran about 1,000 rounds through the rifle suppressed. After all those rounds and no issues, I am impressed with its performance.
 

This .30-caliber quick-detach suppressor is an outstanding "do-it-all" kind of suppressor. While it is not a 5.56 suppressor nor as quiet as it could be, I found it to be an excellent companion for AR shooting. The combination of the design and .30-caliber opening reduces the back pressure from the gas. 
 

The finish on the suppressor deteriorated pretty quickly in spots, but I can't say I minded the battle-worn look. (Photo: Zach Buth/Guns.com)


The Chimera easily mounts to a three-chamber muzzle brake. The muzzle device mounts are inexpensive, making it easy to buy several and move the can from platform to platform.

The one fault in the can is that the finish that quickly deteriorated in spots, although I will give it a break as I shot a high volume of fire in a short amount of time. Aesthetically, I love the look of the worn finish on a suppressor.
 

Barrel Profile & Gas System

 

SIG Sauer M400 SDI X-Series
The mid-length gas system is a major improvement over previous carbine-length systems on the earlier M400s. (Photo: Zach Buth/Guns.com)


The barrel and gas system are simple but important upgrades. The barrel has a consistent profile and lacks the gimmick lightening cuts that we see on many modern ARs.  

The rifle sports a mid-length gas system, a major upgrade from the old carbine-length gas systems found on the first M400 models. Carbine-length gas systems are made for 14.5-inch length barrels. When a 16-inch barrel has a carbine-length gas system, the round tends to over-travel past the gas tube. This can decrease velocity and increase gas pressure in the chamber, which creates harsher recoil and shorter life for many of the components. 
 
 
SIG Sauer M400 SDI X-Series
I had to add my own BCM QD sling attachment. (Photo: Zach Buth/Guns.com)


The M400 SDI uses a 15-inch free-float M-LOK handguard that extends to the muzzle. My one complaint about the handguard is the lack of a sling mounting system. On a premium AR, I expect basic sling mounts. I would have liked to see the receiver and handguard use the same QD mounts as SIG’s MCX line. I mounted a small BCM QD sling attachment on the rail to accommodate my two-point sling.
 

Upper & Lower Receiver

 

SIG Sauer M400 SDI X-Series
The thoughtfully placed controls were a big bonus. (Photo: Zach Buth/Guns.com)


The biggest upgrade in the rifle is the thoughtfully designed ambidextrous lower receiver. Companies often make things ambidextrous with no thought put into the placement of the controls, but not so with the SDI. It features a traditional bolt hold/bolt lock on the left side of the receiver, accompanied by a left-mounted magazine release and a traditional AR safety switch. 
 

SIG Sauer M400 SDI X-Series
The pistol grip has nice texturing and is a little straighter than your standard AR-style grip. (Photo: Zach Buth/Guns.com)


The right side of the receiver features an ambi safety switch and an extended magazine release. There is an added bolt hold/bolt release above the magazine release, giving right-handed users an easy way to operate the bolt with their trigger finger. There are many ambidextrous bolt controls on the market, such as the Magpul B.A.D. lever, but they are often placed inside the trigger guard. I prefer to keep the trigger guard clear of any actions outside of squeezing the trigger. 
 

SIG Sauer M400 SDI X-Series
The Magpul SL stock is a six-point adjustable stock with a QD sling mount. (Photo: Zach Buth/Guns.com)


The lower receiver has a flared mag well for easier mag changes. SIG also used the popular Magpul SL stock, a slime, six-point adjustable stock with a QD sling mount. The upper receiver features an ambidextrous charging handle that's easily actuated from either side.
 

SIG Sauer M400 SDI X-Series
The charging handle is accessible from either side. (Photo: Zach Buth/Guns.com)


The pistol grip is reminiscent of the X-Series P320 and P365 handguns and features a straighter angle than traditional AR pistol grips. The grip is textured but not too aggressive, making for a comfortable shooting experience. 
 

SIG Sauer M400 SDI X-Series
Note the flat trigger and flared mag well. (Photo: Zach Buth/Guns.com)


The trigger is one of the most important parts of a rifle, especially if it is going to compete in the upper echelon of the AR market. SIG opted to use its own Flat Blade Match trigger, with an advertised 5-pound pull weight. This is an exceptional trigger choice and feels closer to 4 pounds. 

There is very little take-up in the trigger pull, a firm and clear wall, a crisp and clean break, and a fast and short reset. The flat trigger face is comfortable, and the whole design lends itself well to rapid and accurate shooting. 
 

SIG Sauer Tango MSR

 

SIG Sauer M400 SDI X-Series
SIG's Tango MSR 1-8X rifle scope is a great match for the SDI. (Photo: Zach Buth/Guns.com)


The only real mounted accessory is the SIG Sauer Tango MSR 1-8X rifle scope. While I do not have much experience with Low Power Variable Optics (LPVOs), I am pleased with the experience thus far.

Here is a more in-depth review of how the SIG Sauer Tango rifle optic performs. For me, the optic worked well and was a great match for this type of rifle build.
 

Performance

 

SIG Sauer M400 SDI X-Series
I shot well over 2,000 rounds, with half of those suppressed, and only one malfunction that I'm happy to blame on the ammo. (Photo: Zach Buth/Guns.com)


In total, I have put well north of 2,000 rounds through this rifle, half of those suppressed. I used ammunition from TulAmmo, Buffalo Cartridge, Fiocchi, PMC, Australian Outback, and Barnaul. Some of the ammo was .223 Rem, while some was 5.56 NATO spec, with grain weights varying from 55 all the way up to 75.

I had only one malfunction: a split rim on a Barnaul .223 Rem round. This is an issue that I attribute more to the ammo than the rifle. 

I did not oil or clean the rifle but used it as it came out of the box. I believe in running the rifle until failure to gauge the performance threshold. This sets the bar of expectation in case the rifle is pushed to its limits during duty use. Companies should put their best foot forward to the customer right out of the box. 
 

SIG Sauer M400 SDI X-Series
I hit the ground running without any special treatment out of the box for the SDI, and it lived up to the challenge. (Photo: Zach Buth/Guns.com)


I shot the rifle in the sub-0-degree snowy tundra of the Minnesota winter, along with the 100-plus degree Minnesota summer. The rifle performed flawlessly in all conditions.

Shooting the rifle on 1X magnification at 100 yards, I shot consistently around 1.5-2.5 MOA. I am not God’s gift to shooting, and I am a firm believer that most firearms are capable of higher feats of accuracy than the shooter. The design is well planned and the rifle is a joy to shoot.
 

Pros & Cons

Pros:

  • Light, fast trigger
  • Thoughtfully designed controls 
  • Gas system length means smooth shooting 
  • Reliable – I had no rifle-related malfunctions 

Cons:

  • Factory muzzle device not really necessary
  • Lack of sling mounts
     

Conclusion

 

SIG Sauer M400 SDI X-Series rifle
If you don't want to build your own AR, the M400 SDI is an excellent factory alternative. (Photo: Zach Buth/Guns.com)


This M400 is a Recce (Reconnaissance) style of rifle build. The rifle is light and can reach longer distances than some of the shorter barrel lengths. This is a great candidate for hunting, taking on long hikes, or serving in a duty/training capacity. 

The SIG Sauer M400 SDI X-Series is by no means the cheapest AR on the market, but there is still great value in this factory build. I did a whole series on building ARs over purchasing them, and normally I am in favor of going that route. I think in the long run, building gives you more of what you want out of the rifle without wasting money on replacing factory parts. 

This is one of the few cases where I would make an exception to that rule. After some extensive time on the range, the SDI is my favorite production AR on the market. This rifle is a better buy than many higher-priced options. 

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